Nissan Navara D40 Clutch Kit (275mm, Solid Mass Flywheel Conversion) – Clutch Pro

£1,245.00

The Clutch Pro 275mm solid flywheel conversion kit enhances higher torque Nissan Navara D40 models, offering superior durability and reliability for towing and work. It replaces the dual mass flywheel, improving performance and reducing failure risks.

Out of stock

Free UK Delivery on all orders

• 30 days easy returns
• Dispatch times vary by product – see delivery estimate on each product page
• Fulfilled by Auto House Shop

Built for the Higher Torque Navaras

If you’ve got a higher output D40 — especially the 171–190PS variants — this is the clutch setup you want.

This Clutch Pro 275mm solid flywheel conversion kit is designed to replace the factory dual mass flywheel with a stronger, more reliable solid setup, better suited to towing, load carrying and long-term use.

Bigger clutch, higher clamp load, and far better durability than the standard DMF setup.

Why Go 275mm?

The 275mm setup is used on higher torque Navaras for a reason.

Compared to smaller clutch setups, this gives you:

• Increased surface area for better torque handling
• Higher clamp load (1080kg) for improved grip
• Better heat management under load
• More durability for towing and hard use

If your truck works for a living, this is the setup that keeps up.

Ditch the DMF Issues

Like the 250mm version, this kit converts your setup from a dual mass flywheel to a solid flywheel.

That means:

• No more DMF failure worries
• Improved long-term reliability
• More consistent engagement under load
• Built to handle real-world use, not just comfort

What to Expect

You’ll get a slightly more mechanical feel compared to OEM:

• Slight increase in vibration at idle
• More direct clutch engagement
• Stronger, more positive bite

A fair trade-off for the added strength and reliability.

Key Features & Characteristics

• 275mm solid flywheel conversion kit
• High clamp load (1080kg) for improved holding power
• OE-quality components from Clutch Pro
• Designed for higher torque diesel applications
• Ideal for towing, work trucks and heavy use
• Durable, consistent performance

Specifications

Clutch Type: Single Plate
Clutch Disc Diameter: 275mm
Spline Count: 24
Spline Diameter: 25.4mm
Clamp Load: 1080kg
Flywheel Step: Flat
Recommended Use: Street / Work / Towing
Weight: 38.7kg

Fitment

Fits:

Nissan Navara D40 2.5 dCi (YD25DDTi)

• 2005–2006 (163–174 BHP)
• 2006–2008 (171 BHP variants)
• 2009+ (190 BHP D40T models)
• 4WD models

Important:
This is for 275mm clutch setups only.
Some earlier/lower output D40s use a 250mm clutch, so please confirm before ordering.

Application Notes

• Designed to replace factory dual mass flywheel systems
• Ideal for towing, off-road use and work vehicles
• Not intended for those prioritising OEM refinement
• Recommended to replace related components during installation

Tech Information

Tech Bulletins:
• TSB-NI05
• TSB-SMF02
• TSB-NI140

Why We Rate It

If you’re running a higher output Navara or actually using it properly, this is the one to go for.

Stronger, more durable, and far better suited to real-world abuse than a standard DMF setup.

Final Word

Bigger clutch, stronger setup, fewer headaches.

Fit it once and get on with using the truck properly.

Additional information

Weight 28 kg

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