Nissan Navara D40 Heavy Duty Clutch Kit (250mm, Solid Mass Flywheel Conversion) – Xtreme Outback

Nissan Navara D40 2.5 dCi (250mm)

If your Navara D40 is regularly put to work – towing, carrying load, running larger tyres, or seeing off-road use – this Xtreme Outback Heavy Duty Clutch Kit is a sensible upgrade over the factory setup.

This is a Stage 1 heavy-duty clutch, designed to retain good day-to-day drivability while offering a meaningful increase in clamping force and torque capacity. It’s ideal for vehicles with minor performance modifications that are still daily driven, but regularly operate under load or at the upper end of their towing capacity.

The kit is designed for use with a solid flywheel (SMF) and is commonly chosen as a more durable alternative to the factory dual-mass setup, particularly on higher-mileage or hard-used vehicles.

Why Choose This Kit

• Solid flywheel–compatible heavy-duty clutch
• Well suited to towing, off-road use, and heavily loaded vehicles
• Maintains smooth engagement and good drivability
• More robust long-term solution than standard OEM clutches

Key Features

• Torque capacity: 620Nm
• Clamp load: 1250kg (approx. 25% increase over standard)
• Heavy-duty pressure plate
• Sprung organic friction disc for controlled engagement and reduced drivetrain shock
• Single plate design
• Flat flywheel step
• Designed for manual transmission vehicles

What’s Included

• Heavy-duty clutch pressure plate
• Organic sprung friction disc
• Release bearing
• Alignment tool
• All required installation accessories

Everything needed for a complete clutch replacement while the gearbox is out.

Technical Specifications

• Clutch diameter: 250mm
• Disc spline count: 24
• Disc spline diameter: 25.4mm
• Flywheel type: Solid (SMF compatible)
• Stage: Stage 1
• Recommended use: Street performance, towing, heavily loaded vehicles
• Weight: 28kg

Fitment

Fits Nissan Navara models equipped with the 250mm clutch, including:

• Navara D40 2.5 dCi (2005–) – 144 BHP variants
• Navara D40 2.5 dCi 4WD – 163–174 BHP variants
• Navara D40 2.5 dCi 4WD – 171 BHP variants

(Always confirm clutch diameter before ordering, as Navara D40 models were fitted with different clutch sizes.)

Why We Rate Xtreme Outback

Xtreme Outback clutch kits are designed and engineered for demanding real-world use, trusted globally across off-road builds, heavy-duty applications, motorsport, and specialist vehicle manufacturing. This kit delivers a strong, dependable clutch upgrade without the harsh engagement associated with more aggressive performance clutches.

If your Navara works hard but still needs to drive properly every day, this is a well-judged upgrade.